Tangential cutting module TCM-4 - Accurate results by sophisticated technology

The TCM-4 is a processing unit for CNC-machines to cut various materials such as foils and flocking materials. It is a precise quality product made in Germany developed and produced by ECOCAM. Since the blade is rotated by an actuator in each direction of cutting, even small contours and writings are processed accurately and quickly. The pressing force of the gliding shoe can be adjusted sensitively.

To ensure best quality and highest precision, the development and production of all mechanical and electronic components are made by ECOCAM. Accessories and spare parts are generally available from stock. Since our modules have an open interface, they can easily be combined with systems from different machine manufacturers.

 

General construction:

  • Pressing force can be adjusted sensitively; cutting depth can be adjusted continuously

  • CNC-made, robust full metal housing and durable precision kinematic with several ball bearings

  • Opto-electronic, contactless detection of the blade´s reference position

  • Attachable to systems from various machine manufacturers due to easy mechanical connection
    with 2 options:

    - 43mm-clamp collar on the bottom of the body
    - M4 threads (6 pcs.) on the backside of the body 43mm-clamp collar
 
 
 

Setting the pressing force:

  • The pressing force of the gliding element can be adjusted sensitively by a latching adjustment wheel.
    An indicator visualizes the selected value.

  • Spring sets with different tension forces are availabe to realize a wide variety of cutting applications.

 
 
 

Setting the cutting depth:

  • The cutting depth can be adjusted precisely if the gliding element is mounted.

  • The cutting depth increases 1.0mm per revolution.
    In practice it´s possible to adjust the depth in increments of 0.05 - 0,1mm.

 
 
 

Typical applications:

  • Foils

  • Adhesive films

  • Flock materials

  • Paper and cardboard
 
 
 

Technical specifications:

  • Outside dimensions: approx. 86 x 58 x 220mm

  • Integrated industrial connectors with crimping contacts for quick and easy connection to different machine systems

  • 2-phase high-torque stepper motor with a full step angle of 0.9 degrees (=400 steps per rev.) for precise positioning and strong holding force

  • Easy mechanical connection with 2 options

    - 43mm-clamp collar on the bottom of the body
    - M4 threads (6 pcs.) on the backside of the body
 
 
 

Electronic specifications:

  • The internal electronic system is equipped with a reverse polarity protection and with an optical display for the working status.

  • The module includes an internal voltage regulator and stabilizer.
    It´s possible to supply the internal electronics within a range of 6 - 24VDC.

  • An internal signal amplifier generates a clearly defined digital signal for the reference position of the tangential axis.
    The diagram shows the signal of a turning system captured by an oscilloscope.
 
 
 

Different gliding elements for various applications:

The gliding element of the TCM module can be changed for different application needs.
Gliding elements with thread diameters from 13mm to 30mm are available:

  • G13: thread diameter 13mm (Art. 250011) to be used with locking device Art. 250013

  • G20: thread diameter 20mm (Art. 250010) to be used with locking device Art. 250013

  • G30: thread diameter 30mm (Art. 250012) to be used with locking device Art. 250014
 
 
 

Spring sets for different applications:

We offer several spring sets with different pressing forces for many cutting applications.

  • S05 = pressing force approx. 5N / 500g (Art. 250020)

  • S10 = pressing force approx. 10N / 1.000g (Art. 250021)

  • S18 = pressing force approx. 18N / 1.800g (Art. 250022)

  • S28 = pressing force approx. 28N / 2.800g (Art. 250023)

The type of the spring set determines the coarse adjustment of the pressing force.
The fine adjustment will be done by a wheel that changes the pre-load of the springs.

 
 
 

ECOCAM blades for various applications:

Different solid carbide blades with a shank diameter of 6mm and a Weldon surface are available for various cutting applications.

Blade
Art.

Length
of cutting edge

Length
of cutting edge
Total
length
typical applications
E12
220012
2
12 mm
25 mm
universal blade for various materials as cardboard, gasket material, foam rubber, cork
E18
220025
1
13,5 mm
26,5 mm
universal blade for various materials as cardboard, gasket material, foam rubber, cork
E25
220025
1
25 mm
39 mm
universal blade for various materials as cardboard, gasket material, foam rubber, cork
E28
220028
1
30 mm
45 mm
universal blade for various materials as cardboard, gasket material, foam rubber, cork
E30
220030
1
2,5 mm
25 mm
special blade für TCM module; wedge blade 30 degrees for normal foils and writings
E50
220050
1
3,5 mm
25 mm
special blade für TCM module; wedge blade 50 degrees for flock textile foils,felt, cardboard
E70
220070
1
8 mm
25 mm
special blade für TCM module; wedge blade 50 degrees for flock textile foils,felt, cardboard
E85
220085
1
50 mm
65 mm
special blade for EOT module; e.g. for soft polyurethane foam panels
E87
220087
1
70 mm
83 mm
special blade for EOT module; e.g. for soft polyurethane foam panels
E92
220092
1
120 mm
133 mm
special blade for EOT module; e.g. for soft polyurethane foam panels
W38
220100
1
35 mm
50 mm
special blade for EOT module with wave cut geometry; e.g. for soft polyurethane foam panels
W60
220110
1
58 mm
73 mm
special blade for EOT module with wave cut geometry; e.g. for soft polyurethane foam panels
 
   
 
   
 
   
 
   
 
 

Cutting mat ECOCAM EC4

  • Intended to be used on vacuum tables

  • Permeable to air

  • Useable on both sides

  • Material thickness: 4mm

  • Roll width: 2000 mm

  • Colour: grey
 
 
 

Safe transportation packing

  • A custom-fit transportation packing ensures save delivery and protective storage.

 
 
 

Cable sockets and crimp contacts for the connection of our modules

Art. 300100 - Cable socket M16, 7-PIN, female,
shieldable metal housing, cable diameter 8 - 10,5mm
  Art. 300200 - Cable socket M16, 8-PIN, female,
shieldable metal housing, cable diameter 8 - 10,5mm
  Art. 300900 - Crimping tool ECOCAM T30, with metal locater + 3 crimp stations (0,14 up to 1,00mm2)
         
   
         
Art. 300300 - Socket contact (crimp) 0,14 - 0,25mm2
(AWG 26-24) - packing unit 10 pcs.
  Art. 300400 - Socket contact (crimp) 0,35 - 0,5mm2
(AWG 22-20) - packing unit 10 pcs.
  Art. 300500 - Socket contact (crimp) 0,75 - 1,00mm2
(AWG 18) - packing unit 10 pcs.